Choosing an Aviation Connector and Precautions for Use

04/11/2022 Leon


Aviation Plug Advantages Ideal for applications requiring electrical connectors with more robust terminals. Their cylindrical shape makes them particularly resistant to mechanical turbulence and impact. 

Terminal Connection Mode

Like most types of electrical connectors, aviation plug have multiple end connection choice determines each connector terminal types of components of the connection between electrical contact in nature Option to connect and disconnect from cost and easily, and prevent tampering with wear and environmental destruction and so on each are not identical The main interface types including welding winding insulation displacement screw or lugs Depending on the specific purpose of the connection, circular aviation plugs are available in a variety of contact sizes and case sizes, diameter can be measured (M8 M5 M12) sensors and other precision and high sensitivity applications are typical applications with smaller case diameters; Larger case diameters are more suitable for transmitting power, such as in agricultural machinery.

 

 

Aviation Plug Advantages

Ideal for applications requiring electrical connectors with more robust terminals. Their cylindrical shape makes them particularly resistant to mechanical turbulence and impact. 

 

1. Waterproof, moistureproof, rainproof, sunscreen, anti-corrosion. 

 

2. Flame retardant, anti-oxidation, environmental protection (all products are from green production line). 

 

3. Improve the production process: simplify the assembly process and mass production process. 

 

4. Easy maintenance: no need to cut cables, electrical plastic sleeves, etc. In the event of a failure, only the two ends of the waterproof joint need to be rotated, which is convenient for the maintenance of waterproof products such as LED, solar energy, and geothermal. 5. Increased design flexibility: Using connectors enables engineers to design and integrate new products, with greater flexibility when using metacomponents to form systems

 

When the operator solders, the diameter of the bare wire should be measured first, and then the soldering iron of the corresponding power should be selected. When soldering, it should be noted that each contact should not exceed 5s of time, and the flux should be careful to penetrate the insulator during this process. Otherwise, the insulation resistance of the product will decrease. When using the crimping method, it should be noted that the crimping quality can only be guaranteed if the procedures for aerospace connectors, wires, crimping tools and crimping are accurate and controlled. 

 

When terminating the aviation connector, the operator should check and work in strict accordance with the termination specifications, and must be terminated according to the corresponding contact serial number when terminating. The maximum insulation thickness between the selected cable conductors should match the spacing of the connectors, and the cable cores should also match the connector terminals. If the connectors span and parallel, the operator should consider the diameter of the multi-stranded core after twisting, and pay attention to not the span and parallel between the crimping holes of the connector.

 

Finally, at the end of the quick clamping, make sure that the tail attachment is tight and at the end, otherwise it will be easily damaged during use. In addition, when attaching the tail attachment with an anti-rotation device (anti-rotation key, etc.), align the tail attachment with the anti-rotation device on the plug / socket. Otherwise, it will not be able to prevent rotation, and in serious cases, it will damage the aviation connector and tail attachment. When fixing the cable, you should first tighten the screw on one side of the aviation connector cable clamp so that the cable clamps on the tail attachment, and then tighten the screw on the other side to clamp the cable.

 

 

Elecbee is a company specializing in the research and development, production and sales of electronic connectors, adapters and antennas. Whether it is technology, research and development, production or business, it is in the leading position in the industry. If you want to know more about our products or need related help and support, you can directly communicate with our technical staff in real time on the website or send an email to service@elecbee.com. All Elecbee staff look forward to cooperating with you.



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