In the manufacturing process of connectors, various problems will occur. If these problems are not eliminated, they may bring serious consequences. For example, when crimping the terminal wire, do you know what problems we need to eliminate?
1. The insulation crimp also needs to fully support and wrap the insulation without causing any damage or breaking the insulation.
2. Insulation material fully enters and extends beyond the insulation crimp.
3. The prepared wires must also be in solid working condition - not scratched, cut, cut or damaged.
4. The wire remains in the connector, the crimp indent is centered, and the insulation crimp must also provide a minimum side report of 180 degrees.
5. The wires should not be flat, twisted, bent, kinked or deformed.
6. The insulation should show no signs of pinching, pulling, abrasion, discoloration, charring and burning.
7. Broken insulation may lead to safety problems and potential hazards in the wire.
8. The insulating layer has no cuts or breaks.
9. Insulation melted into strands Wire not secured by crimping.
10. Contact has obvious cracks and cracks, no wire separation.
The problems to be avoided when crimping terminal wires are summarized here for you.
